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Application of 3+2 CNC Machining in Mold Making Factory
Application of 3+2 CNC Machining in Mold Making Factory Mold Making Factory have long embraced simultaneous multiple-axis machining on machine tools with five or more axes, but more and more China injection mold makers have begun machining mold components on multiaxis platforms in the past few years, said Charlie Chan, engineering manager HS Mold & Die Co.,LTD He mentioned, however, that the common approach for machining mold parts in houses is 3+2, or 5-axis positional machining. According to his estimate, about 80% to875% of the multi-axis work is performed via 3+2 rather than simultaneous when cutting up to five sides of a prismatic metal workpiece in one fixturing. What is 3+2 CNC Machining 3+2 (5 axis) CNC machining, also called “positional five-axis machining”, is a technique whereby a three-axis milling program is executed with the cutting tool locked in a tilted position using the 5-axis machine’s two rotational axes, hence the name, 3+2 machining.During the machining process, the fourth…
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Auto Unscrewing Molds for Threaded Cap
Auto Unscrewing Molds Advantage of Auto Unscrewing Molds HS Mold, one of leading mold manufacturers in China, develops and and produces custom plastic parts or components with internal and external threads via auto unscrewing molds across a variety of industries. With injection mold unscrewing mechanism, secondary or thread-cutting operations could be removed, thus reducing cycle time and part cost. For decades, we design and manufactures high quality unscrew molds for Efficiency, Longevity and Performance. Tapping is considered as part of our value-added services. According to our technical practice, tapped threads tends to be weaker than injection molded threads. Therefore, plastic injection molding screw is an ideal option in the application of industrial design for screws that require tighter tolerances and stronger screws. Why Auto Unscrewing Molds For precision plastic parts or components that has detailed threads, it is impossible to ejecting the part using knock-off methods. Threaded screw caps provide a tight and durable seal that keeps out dirt, moisture and…
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Aluminium 5052F Machined Parts
Introduction This article contains all the information you need to know about Aluminium 5052F Machined Parts. You will learn about topics such as: What is 5052 aluminum used for Aluminum 5052F Machining processes Aluminum Conditioning, Treatments, and Finishes What is 5052 aluminum used for? 5052 aluminum is a popular aluminium alloy in the manufacturing of in marine components. Since it doesn’t contain any copper, it won’t get corroded in a saltwater environment. Besides, it has higher resistance to slightly alkaine contitions comprating to other alloys of 5000 series. Therefore 5052 aluminum is an excellent alloy in the application of marine and chemical industry and used frequently in marine enviroment.If a company is manufacturing aluminum hull boats, aircraft components,marine and transportation industry parts, heavy duty cooking utensils and equipment for bulk processing of food, alloy like 5052 or 5083 is the way to go. 5052F light weight aluminum consists of 2.5% magnesium & 0.25% chromium, which has…
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Injection Tooling for plastic caps
We design and build this custom plastic injection tooling for the production of plastic bottle caps. The plastic mold consists of 8 CAVITY with cycle time as 30 seconds. Daily production quantity is 21120/Daily. The mold is required to run production of a million shot. To realize this long life, we use stainless steel for cavity and core . Besides, we use beryllium copper around the mold core and cavity component to get a faster cooling time. For each of cap project, our team will partner with you from the early stage of production development. We help to optimize your cap design for manufacturibility. . As an expert in plastic rigid packaging, HS helps customers across a variety of industries to develp turn-key tooling solutions for your sustainable & single-use…
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Plastic Pallet Mold solution
We design and manufacture the large plastic pallet mould with special filter system. This allowing the use of recycled plastic material during the injection molding process . Our manufacturing process has a low impact on the environment. Below is the detail of our mold: Pallet size is 1300x1300x300mm and each pallet weighs 4KG. Cycle time is 6 minutes. We use injection molding machines of 2000 Ton for the production. In addition, we provide turn-key tooling solution to light-weight pallet,Euro Pallet, plastic skids,recyled pallets, stackable pallets and pallet container. The pallets we manufacture can pass the drop test, loading test and all the chemical solutions for industrial pallet standard requirement. Reach out to learn more about how we could assist your pallet project. Also please follow us on Linkedin to keep latest update.
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About how to make Radiator Tank Molds
Over 20 years, HS have been proudly supporting OEMs & Tier I & II suppliers in automotive sector with turnkey tooling manufacturing and engineering solutions that they can depend on .With experience of delivering over 100 high performance tank tooling for motorcycle, automotive cars and other vehicles, HS becomes one of the leading injection tooling manufacturers for radiator assembly plants and OEM production facilities in and out of China. For long-shaped automotive radiator tank, it is difficult to control warp and deformation only by the conventional method of optimizing injection process as the deformation of the plastic tank are caused by many factors such as uneven cooling, uneven shrinkage, uneven orientation, and corner effects. Therefore, usually adopt Pre-deformation compensation technology to preset amount of deformation and offset or reduce deformation of product after mold is released. HS engineering team consider below fives crucial steps as the keyps that leads to the success of your tank project. UseMoldflow to calculate…
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How to Select the Right Tool Steel for Your Injection Mold
When it comes up to the process of selecting right steel for your plastic injections molds, there are a few thing need to be taken into account such as the plastic material you’ll be molding, injection molding cycle-time expectations,plastic part design requirement, expected production volume, injection molding mold costs and etc. These articles here are just to offer some guidance that we should consider when deciding the right steel for the construction of plastic molds. Most commonly used mold steels are P20、718、718H、S136、S136H、NAK80、NAK55、738、738H、S55C、H13、SKD、 DF2、8407、2311 NAK80 . There are always two sides to every coin, so it’s important to know all angels to understand the long-term manufacturing cost VS. just the up-front tooling costs. If you need a steel that is wear-resistant, you are looking at a hardened tool steel of HRC48-52. H13 or 2344 will be your ideal choices due to the fact that H-13 has a good combination of shock and abrasion resistance, and good red hardness. This material can withstand rapid cooling and it resists premature heat checking. As a…
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Precision Plastic Injection Molded Gears
HS is a China-based leading molding company in developing and manufacturing preicsion injection molded gears. Our factory is equipped with various sizes of branded injections machine ranging in tonnage from 55 tons to 610 tons and shot capacities ranging from 1.3 oz to 80 oz. We provide complete technical solution for your custom molding gear needs from prototypes to high volume injection molding production and contract assembly. Our expert team are specialized in manufacturing a variety of plastic gears including: Screw/Nut Gears Worm Gears Helical Gears (single and double) Spur Gears (internal and external We produce custom injection molded finished gears for direct shipment to domestic and end customers . Our expert experience in the plastic injection molded gears plus with latest equipment enable us to provide highest quality standard plastic gears at most competitive price. HS is a manufacturer of thermoplastic injection molding services including design for manufacture,…
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Our new tool share
Our factory is equipped with various size of injection machine ranging in tonnage from 55 tons to 610 tons and shot capacities ranging from 1.3 oz to 80 oz. We can meet any of your custom injection molding needs using different types of plastics including ABS, PC, PP, Nylong and so on. We produce custom injection molded finished products and parts for direct shipment to oversea end customers We produce standard and custom plastic products for various industries including Automotive, House hold application, Medical and more. HS MOLD is a manufacturer of thermoplastic injection molding services including new product development, plastic mold design, mold making, custom injection molding, final product assembly, mold making, and prototype development.
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CORE AND CAV SHARE
Our factory is equipped with various size of injection machine ranging in tonnage from 55 tons to 610 tons and shot capacities ranging from 1.3 oz to 80 oz. We can meet any of your custom injection molding needs using different types of plastics including ABS, PC, PP, Nylong and so on. We produce custom injection molded finished products and parts for direct shipment to oversea end customers We produce standard and custom plastic products for various industries including Automotive, House hold application, Medical and more. HS MOLD is a manufacturer of thermoplastic injection molding services including new product development, plastic mold design, mold making, custom injection molding, final product assembly, mold making, and prototype development.